| Section | Link to Section |
|---|---|
| Vaping Experience | Experience With Vaping |
| Safety | Safety Effectiveness |
| Control | Control Of Unit Processes |
E-cigarettes, which broke away from the monopoly of traditional cigarettes and introduced the idea of environmental health, are currently the most inventive technological innovation of the twenty-first century, released in 2023.
Thanks to the persistent research and development conducted by leading vaporizer companies, advancements have been achieved in a few technical domains, namely ceramic cores. However, they continue to have a lot of issues with raw material safety, flavor experience, and service life, all of which have a big influence on the customer experience.
Leading vaporizer technology provider Geekvape presents VPU, a whole new vaping technology solution. The term "Vaping Processing Unit" is VPU. To give clients a complete solution, this technology platform combines the most recent developments in material safety, fluid and heat transmission, and advanced material research. VPU can be introduced specifically from these three angles: Experience with vaping, safety record, and unit process control
Experience With Vaping
Geekvape combines its experience in simulation testing, material micro design, device structure design, and other technological domains to offer cutting-edge heat-generating devices, including etched heaters, non-woven ceramic cores, etc.
As is well known, heat generators are among the most important elements of electro-atomization, and the quality of their construction and design directly affects the overall vaping experience. To achieve high taste restoration, fine texture, and consistent vaping performance, the heat generators of the VPU are calibrated using finite element analysis (FEA) in conjunction with infrared imaging, aerosol particle size analysis, Total Particle Mass, and other advanced testing methods. This ensures the optimal design of the heat generators and the desired release of aerosol.
In comparison to comparable goods on the market, the product utilizing Vpu technology had a vapor volume increase of 23.7% with the same number of puffs, as per the results of the aerosol composition test. Each puff gives the consumer a consistent taste restoration since the aerosol release remains steady and the taste does not deteriorate as the number of puffs increases.
One may argue that the through-air bonded non-woven is the most significant in terms of vapor volume and disposable vape range. Different standards are restocked on the market, and every manufacturer has a unique tuning pilot.
The most common drawbacks of these inferior nonwovens are leakage and heterogeneous permeability, which will eventually lead to a very high rate of defective items, which would raise expenses and create serious after-sales problems.
Non-woven, which has a greater liquid conductivity and storage rate, is what Geekvape has created so far. In an attempt to attain more uniformity and stability, Geekvape has been creating new materials and production techniques from the bottom up. The company has also been actively partnering with leading textile colleges to advance technology. In contrast to earlier ones, Geekvape has developed technologically advanced testing standards that set the industry for evaluating the size, density, liquid absorption rate, and liquid conductivity of liquid storage cotton.
Potti Lan, the chief marketing officer of geekvape, reports that the company's development cycle speed has increased by 35% and its yield rate has improved from 85% to 99%.
We have worked tirelessly to achieve a significant new breakthrough in the performance of the through-air bonded non-woven, and we are proud to announce that we are the first company in the industry to follow a high standard of multi-dimensional testing. This allows us to guarantee consistent quality and performance from batch to batch.
Coil technology has advanced significantly in recent years, and market customization requirements have changed. Furthermore, the coil's ability to restore flavor, minimize damage, and stop liquid leaks are our main concerns.
Regarding liquid soaking and storage, the R&D team at Geekvape has enhanced the coil matrix's ability to do so by utilizing oleophilic materials that have adjustable nano-microscopic morphology. This has avoided stuck core and enhanced the flavor of the coil matrix.
The coil's heating speed, heating concentration, and corrosion resistance are all considered while selecting the heating materials and developing the coil's heating patterns.
In its investigation into ceramic cores, Geekvape employs sophisticated procedures for the selection of raw materials and molding to attain exact control over pore size, ranging from 0.1 to 80 microns. This allows them to match a homogeneous pore structure with the ideal pore size for a range of application scenarios. Geekvape has put the simulation experiment platform into use concurrently. Extensive experiments and simulation design are employed to determine the optimal balance between superior flavor and high safety.
Safety Effectiveness
To prove the safety guarantee of VPU, Geekvape has tested substances, chosen raw materials, and evaluated thermal safety performance in multiple ways.
They can acquire the elemental energy spectrum by analyzing the inner composition of the cotton and heating wire using an electron microscope.
This guarantees that there are no heavy metals in our raw materials, and Geekvape strictly complies with ROHS requirements in all of its testing processes. To guarantee the safety of the heat production performance, Geekvape is also utilizing infrared imaging technology to confirm the temperature field of the heat generators.
To address the issues of excessive condensation, liquid absorption, and frying, Geekvape's research and development team has conducted a thorough aerosol investigation. They can therefore promptly detect and address these problems, leading to a more balanced atomization impact, a decreased chance of gluing the core, and an overall improvement in user safety.
Control Of Unit Processes
The third component of the vpu is unit process control, which is designed to apply statistically based process control at each step of the process to guarantee batch-to-batch consistency of quality. Geekvape showcased its highly automated manufacturing during the press conference, showcasing a 99.95% yield rate and a 200 million unit monthly production volume.
"Our new series, Geekvape Q and Geekbar Meloso have been built in compliance with the vpu standard," says Charles Li, product line executive at Geekvape. In contrast to single-point technologies, vaping offers a total solution, and no single-point technology can give users the full vaping experience.
VPU doesn't concentrate on just one cutting-edge technology; rather, it addresses the entire atomization system solution. This will significantly raise the vaping sector.
